156 lines
6.4 KiB
Plaintext
156 lines
6.4 KiB
Plaintext
How to change front
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brake pads on TOYOTA
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Corolla IX Hatchback
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(E120) – replacement
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guide
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SIMILAR VIDEO TUTORIAL
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This video shows the replacement procedure of a similar car part on another vehicle
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CLUB.AUTODOC.CO.UK 1–11
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This replacement procedure can be used for:
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TOYOTA Corolla IX Hatchback (E120) 1.6 VVT-i (ZZE121_), TOYOTA Corolla IX
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Hatchback (E120) 1.8 VVTi (ZZE122), TOYOTA Corolla IX Hatchback (E120) 1.8 4WD, TOYOTA Corolla IX Hatchback (E120) 1.8 (ZZE122_), TOYOTA Corolla IX Hatchback
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(E120) 1.5 VVT-i (NZE121_)
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The steps may slightly vary depending on the car design.
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Important!
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This tutorial was created based on the replacement procedure for a similar car part
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on: TOYOTA Prius II Liftback (XW20) 1.5 Hybrid (NHW2_)
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Buy tools
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CLUB.AUTODOC.CO.UK 2–11
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REPLACEMENT: BRAKE PADS – TOYOTA COROLLA IX
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HATCHBACK (E120). TOOLS YOU NEED:
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Wire brush
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WD-40 spray
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Brake cleaner
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Anti-squeal paste
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Copper grease
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Combination spanner #13
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Combination spanner #17
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Drive socket # 13
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Wheel impact socket #21
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Brake caliper wind back tool
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Torque wrench
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Crow bar
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Wheel chock
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REPLACEMENT: BRAKE PADS – TOYOTA COROLLA IX HATCHBACK
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(E120). USE THE FOLLOWING PROCEDURE:
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1
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Open the bonnet. Unscrew the brake fluid reservoir cap.
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2
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Secure the wheels with chocks.
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3
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Loosen the wheel mounting bolts. Use wheel impact socket #21.
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4
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Raise the front of the car and secure on supports.
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CLUB.AUTODOC.CO.UK 3–11
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Perform the replacement of brake pads in complete set for each axis. This
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provides effective braking.
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The replacement procedure is identical for all brake pads on the same axle.
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All work should be done with the engine stopped.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). AUTODOC
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recommends:
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5
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Unscrew the wheel bolts.
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6
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Remove the wheel.
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7
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Spread the brake pads. Use a crowbar.
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8
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Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
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CLUB.AUTODOC.CO.UK 4–11
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To avoid injury, hold up the wheel when unscrewing the bolts.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). Tip from
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AUTODOC:
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9
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Unscrew the brake caliper fastening. Use a combination spanner #13. Use a combination spanner #17.
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10
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Remove the brake caliper.
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CLUB.AUTODOC.CO.UK 5–11
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Tie the caliper to the suspension or to the body with a wire without disconnecting
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from the brake hose to prevent depressurization of the brake system.
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Make sure that the brake caliper is not hanging on the brake hose.
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Don't press the brake pedal after the brake caliper has been removed. As a result,
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the piston can fall out from the brake cylinder, and brake fluid leakage and
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depressurization of the system may occur.
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Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). Tip:
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11
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Remove the brake pads. Use a crowbar.
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12
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Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use WD-40 spray.
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13
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Treat the brake caliper piston. Use a brake cleaner.
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CLUB.AUTODOC.CO.UK 6–11
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Measure the brake disc thickness. Upon reaching the wear limit the part must be
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replaced.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). After applying
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the spray, wait a few minutes.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). AUTODOC
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experts recommend:
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AUTODOC recommends:
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14
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Press in the brake caliper piston. Use brake caliper wind back tool.
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15
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Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use antisqueal paste.
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16
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Install new brake pads.
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CLUB.AUTODOC.CO.UK 7–11
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Make sure the disc surface is clean before installing the pads.
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Make sure the pads are installed with linings facing the disc.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). Tip from
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AUTODOC experts:
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AUTODOC recommends:
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17
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Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
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18
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Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
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19
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Clean the brake disk surface. Use a brake cleaner.
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20
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Install the wheel.
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CLUB.AUTODOC.CO.UK 8–11
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After applying the spray, wait a few minutes.
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). AUTODOC
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experts recommend:
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21
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Screw in the wheel bolts. Use wheel impact socket #21.
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22
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Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 103 Nm
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torque.
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23
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Remove the jacks and chocks.
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CLUB.AUTODOC.CO.UK 9–11
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Important! Hold the wheel while screwing in the fastening bolts. TOYOTA Corolla
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IX Hatchback (E120)
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Important! Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). Check the brake fluid level in the reservoir and top up if necessary.
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AUTODOC recommends:
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AUTODOC recommends:
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24
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Tighten the brake fluid reservoir cap.
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25
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Close the hood.
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VIEW MORE TUTORIALS
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CLUB.AUTODOC.CO.UK 10–11
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TOYOTA Corolla IX Hatchback (E120) – Press the brake pedal several times with
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the engine shut down until you feel the resistance built up.
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Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.
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WELL DONE!
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AUTODOC recommends:
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Replacement: brake pads – TOYOTA Corolla IX Hatchback (E120). AUTODOC
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recommends:
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AUTODOC — TOP QUALITY AND AFFORDABLE CAR
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A GREAT SELECTION OF SPARE PARTS FOR YOUR CAR
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BRAKE PADS: A WIDE SELECTION
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The document contains only general recommendations that may be useful for you when you perform repair or replacement work. AUTODOC shall not be liable
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for any loss, injury, damage of property occurring in the repair or replacement process due to incorrect use or misinterpretation of the provided information.
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AUTODOC shall not be liable for any possible mistakes and uncertainties in this guide. The information provided is for information purposes only and cannot
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replace advice from specialists.
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AUTODOC shall not be liable for incorrect or hazardous usage of equipment, tools and car parts. AUTODOC strongly recommends to be careful and observe
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the safety rules when performing repair or replacement works. Remember: usage of low quality auto parts does not guarantee you the appropriate level of
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road safety.
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© Copyright 2022 – All the contents of this website, in particular texts, photographs and graphics, are protected by copyright. All rights, including
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reproduction, publication, editing and translation rights, are reserved by AUTODOC GmbH.
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CLUB.AUTODOC.CO.UK 11–11
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DISCLAIMER:
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